






Order Custom Football Varsity Letterman Jackets Your Players Keep Long After the Final Whistle. Premium Wool Body, Genuine Leather Sleeves, Raised Chenille Letter Patches, Quilted Satin Lining, Snap-Button Front — All in Your Team's Exact Colors. Every Jacket Made to Order with Your School Logo, Player Name, Graduation Year, and Custom Embroidery.
Every Varsity Jacket is Produced In-House from First Patch Layout to Final Snap Button — Not a Blank Jacket with a Logo Ironed On, But a Fully Custom Letterman Built from Scratch for Your Football Program's Identity and Legacy. No Minimum Order. Free Professional Mockup within 12 Hours. Free Shipping Anywhere in the USA.
Every tier price below includes sublimated names, numbers and team logos, a free 12-hour mockup and free US shipping. No setup fees and no minimums. Tackle twill is $5 per name and $5 per number. Origin: Designed in the USA, made overseas.
| Order Quantity | Per Jacket | You Save / Jacket | |
|---|---|---|---|
| 1 - 24 jackets | $109.99/each | — | |
| 25 - 50 jackets | $104.99/each | Save $5/ea | |
| 51 - 100 jackets | $99.99/each | Save $10/ea | |
| 101 - 500+ jackets | $94.99/each | Save $15/ea | Best Value |
✓ Sublimated names & numbers ✓ Custom team colors ✓ Sublimated team logos ✓ Free 12-hr mockup ✓ Free US shipping ✓ No setup fees
A wool-body letterman jacket is decorated the traditional way — raised chenille patches and direct embroidery. Sublimation and screen printing aren't used here because the wool body and leather sleeves don't take dye-based or ink-based printing.


Raised, textured felt patches — the signature letterman element. Used for the front-chest letter, back-panel mascot or school name, sleeve championship-year patches, and award stripes. Included on every jacket.


Crisp dimensional stitching for player names, jersey numbers, graduation years, position, and small custom details — placed exactly where you want them. Works on the chest, sleeves, back yoke, and inside the lining.
Find the perfect fit for your team


Measure around the fullest part of your chest, keeping tape parallel to floor
Measure around your natural waistline, keep the tape comfortably loose
Measure around the fullest part of your hips, tape parallel to floor
| Size | Chest (inches) | Waist (inches) | Hip (inches) |
|---|---|---|---|
| XS | 32-34 | 26-28 | 32-34 |
| S | 35-37 | 29-31 | 35-37 |
| M | 38-40 | 32-34 | 38-40 |
| L | 41-43 | 35-37 | 41-43 |
| XL | 44-46 | 38-40 | 44-46 |
| 2XL | 47-49 | 41-43 | 47-49 |
| 3XL | 50-54 | 44-48 | 50-54 |
| 4XL | 55-60 | 49-54 | 55-60 |
| Size | Chest (inches) | Waist (inches) | Hip (inches) |
|---|---|---|---|
| XS | 30-32 | 24-26 | 33-35 |
| S | 33-35 | 27-29 | 36-38 |
| M | 36-38 | 30-32 | 39-41 |
| L | 39-41 | 33-35 | 42-44 |
| XL | 42-44 | 36-38 | 45-47 |
| 2XL | 45-47 | 39-41 | 48-50 |
| 3XL | 48-53 | 42-47 | 51-56 |
| 4XL | 54-59 | 48-53 | 57-62 |
| Size | Chest (inches) | Waist (inches) | Hip (inches) |
|---|---|---|---|
| YS | 26-28 | 22-24 | 26-28 |
| YM | 29-31 | 25-27 | 29-31 |
| YL | 32-34 | 28-30 | 32-34 |
| YXL | 35-37 | 31-33 | 35-37 |
We stay with you every step of the way—from design to delivery and beyond
If we make a mistake (wrong size, wrong print or a defect), report it within 30 days of delivery and we remake it free.
Get a free design mockup within 12 hours. Ask for unlimited changes until the design is right. Nothing is made until you approve it.
Your order only goes into production after you approve the final design. No surprises – you see exactly what you're getting before we make it.
Order any quantity, from 1 piece, at the same price tiers. No setup fees and no surcharges.
Coaches, players and supporters with their Hamco gear — at tournaments, coaching clinics, and on delivery day.




































































Get a free quote and design mockup within 12 hours!
Everything you need to know about Custom Football Varsity Jackets
Football jackets are usually called letterman jackets or varsity jackets. Both names mean the same jacket, and the letterman name comes from the chenille letter a player earns. Chenille patches are included on every Custom Football Varsity Jacket we make.
No — chenille patches and embroidery are both included in the jacket price, not add-ons. Chenille covers the front-chest letter, the back-panel mascot or school-name patch, sleeve patches (championship years, award stripes, captain bars), and any custom-shaped chenille element your program wants laid into the design. Embroidery covers player names, jersey numbers, graduation years, position and fine details. The price you see covers the wool body, genuine leather sleeves, quilted satin lining, chenille patches, embroidery and the design mockup. No per-patch charge and no setup fee. The price also changes with order quantity (volume tiers) and any premium upgrades you request.
The classic Custom Football Varsity Jacket uses a snap-button front — the traditional letterman closure with five or six metal snap buttons down the placket. This is the look that's been worn by varsity programs for over a century and is what most schools order. If your program prefers a full-zip front (a more modern athletic look, easier on/off, no snaps to break), we can build that instead at no extra cost — just specify at design submission. Both versions use the same wool body, genuine leather sleeves, ribbed knit collar/cuffs/waistband, and quilted satin lining. The snap-front is the default; the zip-front is the modern alternative.
Direct embroidery on the Custom Football Varsity Jackets covers the personalization elements that change player-to-player: PLAYER NAME (usually on the front-right chest opposite the chenille letter, or on the back yoke under the school name), JERSEY NUMBER (chest or sleeve), GRADUATION YEAR (sleeve or chest, often inside the chenille letter), POSITION (sleeve), and CAPTAIN / ALL-CONFERENCE / ALL-STATE designations (sleeve or chest). The school name and mascot are typically done as chenille patches (raised felt) rather than embroidery for the heritage look, but small or fine-detail logos can be embroidered if chenille won't hold the detail. We lay all of it into the mockup so you approve the exact placement before production — every jacket can be individually personalized within a single team order at no extra cost.
There's no minimum order quantity for the Custom Football Varsity Jackets — order as few as 1 jacket for a senior-night gift or an individual player, or scale up through our volume tiers (1-24, 25-50, 51-100, and 101-500+) for lower per-item pricing as your order grows. Free shipping is included on every US order, regardless of size. Mixed sizes — and individual personalization per jacket — are welcome within a single order at no extra cost.
Your custom Football Varsity Jackets are ready 2–3 weeks after you approve your design, then it arrives 3–5 days later. This includes design creation, chenille patch production, jacket assembly, embroidery, and shipping to your location. Need it sooner? Ask for a free rush. We'll say yes when production allows, and it's never guaranteed. We'll provide tracking information once your order ships so you know exactly when to expect delivery.
The Custom Football Varsity Jackets are decorated the traditional letterman way with two methods: raised chenille patches (felt patches sewn on by hand — the front-chest letter, back-panel mascot or school name, sleeve championship-year patches and award stripes) and direct embroidery (player names, jersey numbers, graduation years, position, and fine details, placed exactly where you want them). Sublimation and screen printing are not used on this product because the wool body and genuine leather sleeves don't take dye-based or ink-based printing. You also choose the body and sleeve color combination, the closure style (snap-button or full-zip), and classic-vs-modern styling. Our design team will create a free mockup within 12 hours so you can approve every patch placement and embroidery detail before production begins.
Still have questions?
Contact Our TeamSend us your football colors, sizes and deadline. The HAMCO team plans the order with you.
A real person replies within 1 hour during business hours (Monday to Saturday, 9am–6pm ET); you'll get a confirmation email in seconds.
Quote requests and sample requests both go here. A real person replies within 1 hour during business hours (Mon–Sat, 9am–6pm ET).
Explore 50 unique custom design possibilities






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Showing 12 of 50 designs