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Home / Football / Custom Football Varsity Jackets

Custom Football Varsity Jackets

Order Custom Football Varsity Letterman Jackets Your Players Keep Long After the Final Whistle. Premium Wool Body, Genuine Leather Sleeves, Raised Chenille Letter Patches, Quilted Satin Lining, Snap-Button Front — All in Your Team's Exact Colors. Every Jacket Made to Order with Your School Logo, Player Name, Graduation Year, and Custom Embroidery.

Every Varsity Jacket is Produced In-House from First Patch Layout to Final Snap Button — Not a Blank Jacket with a Logo Ironed On, But a Fully Custom Letterman Built from Scratch for Your Football Program's Identity and Legacy. No Minimum Order. Free Professional Mockup within 12 Hours. Free Shipping Anywhere in the USA.

Premium Wool Body with Genuine Leather Sleeves and Classic Snap-Button Front — the Same Construction Letterman Programs Have Worn for Over a Century
Custom Raised Chenille Patches for Letters, Logos, Mascots, and Championship Years — Sewn On by Hand and Included in the Price
Embroidered Player Names, Jersey Numbers, Graduation Years, and Custom Details Placed Exactly Where You Want Them
Quilted Satin Interior Lining for a Premium Feel that Separates a Real Varsity Jacket from a Costume-Grade Knockoff
Youth (YS to YXL) Through Adult (XS to 4XL) with No Upcharge on Any Size, Including Custom Measurements for Hard-to-Fit Players
No Minimum Order — Order 1 Jacket for Senior Night or 100+ for the Full Roster, Volume Pricing as Low as $94.99/Each on 101+ Pieces
Wool, Leather, Chenille Patches, and Embroidery Available — No Setup Fees, No Hidden Costs
Free Shipping On Every Order
Free Design Service Professional Mockups
Ready 2–3 Weeks After Approval
No Minimum Orders Order as Few as 1
Volume Tier Pricing: Order More, Pay Less Per Jacket

Football Varsity Jackets

Every tier price below includes sublimated names, numbers and team logos, a free 12-hour mockup and free US shipping. No setup fees and no minimums. Tackle twill is $5 per name and $5 per number. Origin: Designed in the USA, made overseas.

Order QuantityPer JacketYou Save / Jacket
1 - 24 jackets $109.99/each —
25 - 50 jackets $104.99/each Save $5/ea
101 - 500+ jackets $94.99/each Save $15/ea Best Value

✓ Sublimated names & numbers ✓ Custom team colors ✓ Sublimated team logos ✓ Free 12-hr mockup ✓ Free US shipping ✓ No setup fees

Ready for a quote? Free professional mockup back to you in 12 hours.

Varsity Jacket Decoration Methods

A wool-body letterman jacket is decorated the traditional way — raised chenille patches and direct embroidery. Sublimation and screen printing aren't used here because the wool body and leather sleeves don't take dye-based or ink-based printing.

Chenille Patches

Chenille Patches

Raised, textured felt patches — the signature letterman element. Used for the front-chest letter, back-panel mascot or school name, sleeve championship-year patches, and award stripes. Included on every jacket.

Best for: Front letter, back mascot/wordmark, sleeve year patches, award stripes
Embroidery

Embroidery & Direct Stitching

Crisp dimensional stitching for player names, jersey numbers, graduation years, position, and small custom details — placed exactly where you want them. Works on the chest, sleeves, back yoke, and inside the lining.

Best for: Player name, number, graduation year, position, fine custom details

Size Guide

Find the perfect fit for your team

Measurement Guide
Guide

How to Measure

📏
Chest

Measure around the fullest part of your chest, keeping tape parallel to floor

📐
Waist

Measure around your natural waistline, keep the tape comfortably loose

📊
Hip

Measure around the fullest part of your hips, tape parallel to floor

Have someone help you measure

Size Chart

SizeChest (inches)Waist (inches)Hip (inches)
XS32-3426-2832-34
S35-3729-3135-37
M38-4032-3438-40
L41-4335-3741-43
XL44-4638-4044-46
2XL47-4941-4347-49
3XL50-5444-4850-54
4XL55-6049-5455-60
SizeChest (inches)Waist (inches)Hip (inches)
XS30-3224-2633-35
S33-3527-2936-38
M36-3830-3239-41
L39-4133-3542-44
XL42-4436-3845-47
2XL45-4739-4148-50
3XL48-5342-4751-56
4XL54-5948-5357-62
SizeChest (inches)Waist (inches)Hip (inches)
YS26-2822-2426-28
YM29-3125-2729-31
YL32-3428-3032-34
YXL35-3731-3335-37
Order Today
October 29, 2026
Estimated Arrival
November 26, 2026

Together... It's Guaranteed

We stay with you every step of the way—from design to delivery and beyond

Free Remake If We Get It Wrong

If we make a mistake (wrong size, wrong print or a defect), report it within 30 days of delivery and we remake it free.

Free Design Mockup Service

Get a free design mockup within 12 hours. Ask for unlimited changes until the design is right. Nothing is made until you approve it.

Approval Before Production

Your order only goes into production after you approve the final design. No surprises – you see exactly what you're getting before we make it.

No Minimum Order

Order any quantity, from 1 piece, at the same price tiers. No setup fees and no surcharges.

Ready to Order Your Custom Football Varsity Jackets?

Get a free quote and design mockup within 12 hours!

Frequently Asked Questions

Everything you need to know about Custom Football Varsity Jackets

Football jackets are usually called letterman jackets or varsity jackets. Both names mean the same jacket, and the letterman name comes from the chenille letter a player earns. Chenille patches are included on every Custom Football Varsity Jacket we make.

No — chenille patches and embroidery are both included in the jacket price, not add-ons. Chenille covers the front-chest letter, the back-panel mascot or school-name patch, sleeve patches (championship years, award stripes, captain bars), and any custom-shaped chenille element your program wants laid into the design. Embroidery covers player names, jersey numbers, graduation years, position and fine details. The price you see covers the wool body, genuine leather sleeves, quilted satin lining, chenille patches, embroidery and the design mockup. No per-patch charge and no setup fee. The price also changes with order quantity (volume tiers) and any premium upgrades you request.

The classic Custom Football Varsity Jacket uses a snap-button front — the traditional letterman closure with five or six metal snap buttons down the placket. This is the look that's been worn by varsity programs for over a century and is what most schools order. If your program prefers a full-zip front (a more modern athletic look, easier on/off, no snaps to break), we can build that instead at no extra cost — just specify at design submission. Both versions use the same wool body, genuine leather sleeves, ribbed knit collar/cuffs/waistband, and quilted satin lining. The snap-front is the default; the zip-front is the modern alternative.

Direct embroidery on the Custom Football Varsity Jackets covers the personalization elements that change player-to-player: PLAYER NAME (usually on the front-right chest opposite the chenille letter, or on the back yoke under the school name), JERSEY NUMBER (chest or sleeve), GRADUATION YEAR (sleeve or chest, often inside the chenille letter), POSITION (sleeve), and CAPTAIN / ALL-CONFERENCE / ALL-STATE designations (sleeve or chest). The school name and mascot are typically done as chenille patches (raised felt) rather than embroidery for the heritage look, but small or fine-detail logos can be embroidered if chenille won't hold the detail. We lay all of it into the mockup so you approve the exact placement before production — every jacket can be individually personalized within a single team order at no extra cost.

There's no minimum order quantity for the Custom Football Varsity Jackets — order as few as 1 jacket for a senior-night gift or an individual player, or scale up through our volume tiers (1-24, 25-50, 51-100, and 101-500+) for lower per-item pricing as your order grows. Free shipping is included on every US order, regardless of size. Mixed sizes — and individual personalization per jacket — are welcome within a single order at no extra cost.

Your custom Football Varsity Jackets are ready 2–3 weeks after you approve your design, then it arrives 3–5 days later. This includes design creation, chenille patch production, jacket assembly, embroidery, and shipping to your location. Need it sooner? Ask for a free rush. We'll say yes when production allows, and it's never guaranteed. We'll provide tracking information once your order ships so you know exactly when to expect delivery.

The Custom Football Varsity Jackets are decorated the traditional letterman way with two methods: raised chenille patches (felt patches sewn on by hand — the front-chest letter, back-panel mascot or school name, sleeve championship-year patches and award stripes) and direct embroidery (player names, jersey numbers, graduation years, position, and fine details, placed exactly where you want them). Sublimation and screen printing are not used on this product because the wool body and genuine leather sleeves don't take dye-based or ink-based printing. You also choose the body and sleeve color combination, the closure style (snap-button or full-zip), and classic-vs-modern styling. Our design team will create a free mockup within 12 hours so you can approve every patch placement and embroidery detail before production begins.

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Ready 2–3 Weeks After Approval
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